I have been experimenting with various ways of making headrest foams from stock sheet foam, and I have had quite good results. By rolling up the foam and using this as a pad for the front areayou can get the nice rounded shape without special cutting equipment. I used 1/2 inch recon foam (firm and inexpensive) as the frontal pad, and 3/4 inch medium density foam as the over wrap to give a soft even finish. You just need to get the foams, some spray glue,scissors and a stapler to do the job. Takes 1/2 hour once youhave all the info.
If anyone is going to tackle this job soon, I would be happy to share some pictures and dimensions, plus a few notes to help.
Chris
If anyone is going to tackle this job soon, I would be happy to share some pictures and dimensions, plus a few notes to help.
Chris
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