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Calibrating Torque Wrench

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    Calibrating Torque Wrench

    I was about to torque up all my bigend and mains bearings (hopefully heads this afternoon) when I thought "How accurate is this torque wrench I had had for 35 years?" It has undergone a lot of abuse over the years but was a expensive tool when I bought it.

    So I thought about calibrating it a came up with an easy method. I anchored the sq flats of the 1/2" drive in my vice and had the torque wrench sticking out at 90 deg away from the bench. There is a steel ring in the end and I measured from the centre of the sq drive to the ring, it was exactly 18" (1.5 ft). I thenset our digital bathroom scales to 'lbs' and put iton the floor directly under the ring, set the torque wrench to the 1st calibration point of 40ftlbs (sorry wrench is only has imperial settings).

    I then stood on the scales the scales read my weight (205lbs) and then progressively pressed down on the ring until the wrench 'clicked' and recorded the weight shown on the scales. I did the measurement 3 times for each setting then repeated it for settings up to the max. By taking the difference between my weight and the weight the scales showed when it clicked and multiplying by 1.5 (effective length of wrench) I got the actual torque being applied.

    Results were surprisingly accurate at top end but quite a long way out at the lighter settings. Calibrating the wrench this way allows me to compensate for the inaccuracy when torquing bolts to the lighter range.

    - Alan

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    #2
    imported post

    Has anyone mentioned the obvious flaw in this?



    How accurate are your bathroom scales? Are you sure it isn't the torque wrench that is correct and the scales that are out? :?

    Dave
    Dave
    1974 Mk2, ZF Auto, 3.45 Diff, Datsun Driveshafts. Stag owner/maintainer since 1989.

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      #3
      imported post

      Well done Alan, there's attention to detail - good for you !

      I alwyas remember thetorque figure for the hub nut on Leyland FWD vehicles was effing high. If a suitable torque wrench wasn't available I'd use something like a scaffold pole on the socket extension, stand on it and, with a similar calculation to yours, could always get them pretty damn accurate.

      I just had to adjust mydistance from the centre pointto alter the torque setting !

      Comment


        #4
        imported post

        Dear Allan

        You have shown ENORMOUS faith in the accuracy of your bathroom scales!!!!!

        The scales need testing with KNOWN standard weights, for example, water.

        If a very large container can be sat on the scales and accurately measured imperial GALLONS of water tipped into it, then you can check the accuracy of the scales in a relatively straight-forward manner, BEFORE attacking your torque wrench!






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          #5
          imported post

          twitchiwobble wrote:
          Dear Allan

          You have shown ENORMOUS faith in the accuracy of your bathroom scales!!!!!

          The scales need testing with KNOWN standard weights, for example, water.

          If a very large container can be sat on the scales and accurately measured imperial GALLONS of water tipped into it, then you can check the accuracy of the scales in a relatively straight-forward manner, BEFORE attacking your torque wrench!
          I am happy the scales are accurate, They are the digital kindand they are accurate at the known upper (95kg)and lower (57kg)weights of the test. The standard weights are me and my wife. We both measure exactly the same (straight out of the shower) on our scales and the calibrated scales at our Gym. The point of the exercise was to establish whether the torque wrench was remotely accurate after all this time and the abuse it receives. I am happy the scales are more accurate than the torque wrench! - Alan

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            #6
            imported post

            Alan - you really need to get out more.......

            Comment


              #7
              imported post

              Dear Allan

              Now that you have given the somewhat sordid detail of you and your good lady wandering around your garage in the nude with a huge torque wrench, I can begin to understand where you are comming from!

              Do they call this "Recreational Torqueing" ?

              Whatever lights your candle!!

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