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    Parcel tray

    My original parcel tray had its three vertical panels cut down beyond half way. This was done in the 70’s to sandwich in-between it and the above glovebox, a sideways mounted custom encased evaporator.
    I removed this evaporator and reinstalled the slightly later and more effective Australian designed integrated AC unit.
    The parcel tray is a lovely feature of the Stag’s beautiful interior and mine looked terrible partially chopped down.
    About fifteen years ago I bought a replacement parcel tray from Rimmer Bros. This was a fairly well-made unit and Rimmers used the original ‘AKS’ cardboard for the vertical panels. Over the original 2.5mm likely European made Masonite base was a layer of black vinyl. ‘Non-correct’ with the strip of vinyl but an improvement on the original. All the holes appeared correctly punched.
    I never got around to fitting it and now that the car’s receiving a full leather interior, I wanted a more ‘upmarket’ parcel tray to match.
    I had to dissect the Rimmers reproduction to use as a template and I was keen to fabricate something from bits and pieces I had to hand. Hard to now find the high quality original 2.5mm European made Masonite, but I had some 3mm MDF board, some black leather offcuts and a small hide of premium (real) suede.
    These three items were easy to cut. I went looking for the original ‘AKS’ cardboard as found on most ring folders from my vintage to glue the suede onto. Surprise, surprise no ring folders in ‘AKS’ anymore! The only folders I could find were either plastic- or plastic film-coated cardboard.
    Probably just as well as I would’ve struggled to get a fine-looking finish trying to glue suede to flexible, thick paper board. I then decided to make the vertical panels out of some 0.5 mm aluminium sheet I had. Again, very easy to cut and the suede bonded to this very well. For the bottom of the MDF parcel tray base, I ended up peeling the plastic coating off a modern A3 ring folder’s cardboard and glued it in place, rather than paint.



    Console side of difficult to get factory crash pad.
    19.jpg



    Left hand footwell side. Base of vinyl trim held with pins. Top stainless steel trim riveted on.

    25.jpg



    Rivets drilled out and vinyl removed. 'D' shape and very dense front foam. Still in good shape.

    32.jpg
    Stag 2500S
    Jaguar STypeR Citroen C5

    #2
    Foam was only very lightly glued on. Came away very easily. Each edge of foam required 4mm to be removed to fit back in correctly. Probably due to expansion.
    35.jpg


    Base bottom view, old Rimmers part after vertical 'AKS' board panels removed that were stapled in. Looks like its factory spec 2.5mm Masonite, which I don't think ever came out of the Asian countries. Masonite seems to all be 3mm now.
    09.jpg

    Vertical panels removed and used as template to cut 0.5mm aluminium. Shown is the vinyl strip that I don't believe was original, but adds to longevity though.
    11.jpg
    Stag 2500S
    Jaguar STypeR Citroen C5

    Comment


      #3
      Old Rimmers remanufactured part had AKS board stapled down, likley as per factory.
      39.jpg




      Light rust sanded off, treated and painted front metal support panel. High density/firm foam lightly glued back. Must have stretched over the years as needed to be trimmed back to be level with metal surface. This photo shows where I've pealed back the leather to trim the foam.
      15.jpg



      Profile of attractive stainless steel finisher. I decided to just use very short length 6x32 SS screws rather than rivet back to metal support. Held in place very well.
      13.jpg
      Stag 2500S
      Jaguar STypeR Citroen C5

      Comment


        #4
        Black A3 binder used to peel off plastic film, glued on to the bottom end of 3mm MDF base. I noticed that this film reacted to the Selley's brand 'non drip' version of their contact adhesive. Had a tube of regular 'Tarzan Grip' which had no reaction to the film.
        I did have some 2.5mm aluminium sheet which probably would have made an appropriate parcel tray base but just more work..

        02.jpg




        0.5mm Aluminium sheet does staple through well enough with a 'Rapid' brand hand gun using 13/4 staples but I decided to use 10mm M3 machine screws as a more secure option to hold the aluminium vertical panels all round. As mentioned 6x32 SS machine screws were used on the front metal support. Small washers under all machine screws all round.
        3l.jpg



        Filed down all aluminium edges. Took off a millimetre or so of the rear of the tray base so it could easily slips into the factory relay panel, which acts as a support for the back of the parcel tray.
        3k.jpg
        Stag 2500S
        Jaguar STypeR Citroen C5

        Comment


          #5
          I used this stuff

          1m x 45cm MAKEOVER BLACK LEATHER SELF ADHESIVE WRAP STICKYBACK PLASTIC FABLON | eBay

          20230501_172715.jpg I copied Dave's idea​


          added a light to mine

          IMG-20230726-WA0001.jpg
          Last edited by MandM; 23 April 2024, 09:00.
          "The UK,s 2nd Most Easterly Stag" Quad Exhaust- ZF 4 Speed BOX

          Comment


            #6

            Factory screws used to hold left hand side tray support bracket, screwed through carpet footwell.
            3c.jpg




            Rear panel yet to be screwed together and suede yet to be glued on.
            04.jpg



            Two holes yet to be drilled on vertical panels and leather yet to be trimmed on crash pad left hand side.
            3h.jpg
            Stag 2500S
            Jaguar STypeR Citroen C5

            Comment


              #7
              Originally posted by MandM View Post
              Looks quite good illuminated! Very nice job.
              Thought of doing this.
              The modern manufacturers call it 'mood lighting'!
              Stag 2500S
              Jaguar STypeR Citroen C5

              Comment


                #8
                Did. One a few years ago using off cuts of 3mm ply and some black vinyl I had lying around. Squared it off and fitted a twin USB outlet for phones and a cup holder from a MkV Golf. Back panel removable for access to relay board, held in place with magnetic tape.
                IMG_0178.jpg IMG_0289.jpg IMG_0288.jpg IMG_0176.jpg IMG_0181.jpg

                Dave
                1974 Mk2, ZF Auto, 3.45 Diff, Datsun Driveshafts. Stag owner/maintainer since 1989.

                Comment


                  #9
                  I built a drivers (rhd) bespoke parcel shelf .

                  Included cut outs for pedals.

                  used all original bracketry ( LHD ) and rail.

                  plucking up courage to fit it….

                  nice item to have, but maybe still a bad modification due to clearances…. I’m only a size 6 shoe though.

                  wanted it to put phone / wallet on…. But would probably end up with a tool kit and spares as well!!!!

                  Comment


                    #10
                    I looked into making a lhd one for my lhd stag. but for me the issue would be getting to the pedals

                    Comment


                      #11
                      DJT, yes I did see that one you made. Just realised that the rear panel is removable for relay board access. Great idea!
                      My concern was installing a tray with firm vertical panels, have you had any issues with this?
                      Drivers side makes sense like my 2500S but clearance may be the issue. Would need to be really short.
                      Was enough of an effort in suede, aluminium and MDF, think I'll stop there!
                      Seen a few over the years:

                      DSCN1521.jpg

                      Parcel shelf 2.jpg
                      Stag 2500S
                      Jaguar STypeR Citroen C5

                      Comment


                        #12
                        Originally posted by STypeR View Post
                        DJT, yes I did see that one you made. Just realised that the rear panel is removable for relay board access. Great idea!
                        My concern was installing a tray with firm vertical panels, have you had any issues with this?
                        No issues. I realise that the original was probably made from cardboard for crash safety reasons, but as the passenger seat is usually empty, or occupied by SWMBO or smaller grandchildren who all sit a long way back from it, there shouldn't be a problem. I have thought about doing one for the driver's side but, with my size 11 clodhoppers, there probably isn't room.
                        Dave
                        1974 Mk2, ZF Auto, 3.45 Diff, Datsun Driveshafts. Stag owner/maintainer since 1989.

                        Comment

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